Dal Mill Plant (Multi Purpose)

At Shri Viratra Engineering Pvt. Ltd. the initiation of our Dal Mill Plant’s intricate process begins with the careful intake and cleaning of raw pulses. As the raw pulses are delicately fed into the machine through a precisely engineered hopper, our commitment to quality takes center stage. Employing cutting-edge rotary or reciprocating screen cleaners, we ensure that each pulse undergoes thorough scrutiny. This advanced cleaning system not only separates grains based on size but also employs state-of-the-art graders to meticulously categorize them into different fractions.

The quest for purity doesn’t stop there. With the aid of strategically placed blowers or suction fans, we go beyond conventional methods to remove even the lightest impurities, guaranteeing that only the highest quality pulses proceed in the milling process. Our dedication to excellence is further underscored by the integration of technology-driven solutions that set the stage for a flawless dal production journey.

As pulses move through our plant, the Intake and Cleaning process becomes a testament to our unwavering commitment to delivering dal products that meet the highest standards of purity, consistency, and technological innovation. Stay connected as we guide you through each step, unraveling the intricacies that make Shri Viratra Engineering Pvt. Ltd. a benchmark in the world of dal milling.

Type of grading : Weight Wise / Size Wise
Within the heart of the Dal Mill Plant at Shri Viratra  Engineering Pvt Ltd lies the pivotal stage of Grading. This integral unit is meticulously designed, featuring a vibratory inclined sieve, a purpose-built hopper, efficient grain and waste collectors, and a seamlessly integrated motor. Our commitment to precision and quality is embodied in the intricacies of this stage.

The vibratory sieves incorporated in our grading unit are equipped with an array of differently sized holes, meticulously tailored to match the unique requirements of the specific dal being processed. This bespoke approach ensures that each pulse undergoes a grading process tailored to its individual characteristics, guaranteeing a final product of unparalleled consistency and quality. 

The orchestration of vibrations within our grading unit is a result of a cam-operated link intricately mounted on a motor-driven shaft. This innovative mechanism induces vibrations that optimize the sieving process, contributing to the uniform separation of dal grains based on size.
At Shri Viratra Engineering Pvt. Ltd. the Grading stage is not just a mechanical process; it’s a harmonious integration of cutting-edge technology and thoughtful design. It lays the foundation for the dal’s journey, ensuring that each pulse is treated with the utmost precision, resulting in a final product that stands as a testament to our unwavering commitment to excellence.

In the rhythmic narrative of our Dal Mill Plant at Shri Viratra Engineering Pvt. Ltd. the spotlight now shifts to the transformative act of Drying. Traditionally, under the open skies or on sun-kissed rooftops, our pulses would bask in the natural warmth, a practice embraced for generations. However, we acknowledge the limitations imposed by unpredictable weather, where rainy or cloudy seasons would temporarily halt the mill’s operation.

To overcome this weather dependency and ensure a year-round operational prowess, we delve into the realm of artificial or mechanical drying. Various visionaries in the industry have unveiled a repertoire of batch or continuous dryers tailored for the specific needs of dal mills. These innovations mark a crucial step towards a seamlessly operational mill, unaffected by the whims of weather.

As pioneers in dal processing, we draw inspiration from the advancements of institutions like CFTRI, Mysore. Their groundbreaking thermal treatment process, employing cutting-edge dryers, serves as a beacon in our journey to avoid dependence on sun drying.

At Shri Viratra Engineering Pvt. Ltd. Drying is not merely a stage; it’s a commitment to year-round consistency, enabling us to craft premium dal regardless of the weather’s disposition. Join us as we unfold the next chapters, exploring how each stage brings us closer to the perfection embedded in every grain of dal.

Moving seamlessly through the Dal Mill Plant process at Shri Viratra Engineering Pvt. Ltd. the Air & Dust Cleaning stage takes center stage, ensuring the purity and integrity of our dal. The efficiency of this stage is intricately tied to the machine’s capacity, determined by the size and speed of the disk.

At this juncture, we leverage the effectiveness of Attrition mills, available in both vertical and horizontal configurations, featuring stone or emery disks. Some millers adopt a strategic approach, incorporating elevators and hard surface combinations to minimize breakage during the splitting phase.

A distinctive aspect of our process involves the deliberate dropping of dehusked splits from a height of about 3-5 meters onto a hard surface. This method, combined with an Impact Splitter machine featuring mild steel blades mounted on a shaft within an enclosed casing, achieves the desired splits. It’s a meticulous dance of engineering precision, ensuring the dal processing journey maintains the highest standards of quality.

As we navigate through the intricacies of Air & Dust Cleaning, rest assured that every measure is taken to deliver dal that not only meets but exceeds expectations, embodying the essence of purity and excellence.

At Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant, the Color Sorting stage is a pivotal step in ensuring the quality and visual appeal of our pulses. This process employs roller mills with an under runner disk made of medium-sized granules (24–30 No.). The Under Disk Runner machine features two horizontal disks, one fixed and the other rotating, both coated with 1.25 cm emery. This configuration facilitates the efficient splitting of dehusked pulses and pulse seeds, commonly referred to as “Gota.” Additionally, this machinery proves versatile, accommodating the splitting needs of urdbean, chickpea, lentil, mungbean, and soybean. The Color Sorting stage is a precise and essential component of our dal processing, emphasizing our commitment to quality at Shri Viratra Engineering Pvt. Ltd.

In the final stages of Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant operation, the Polishing phase takes center stage to elevate the visual appeal and quality of the dal produced. This crucial step utilizes a cylindrical hard rubber roll, leather belts, or an emery cone polisher to achieve the desired finish.

Rollers, equipped with brushes, can also be employed to impart a lustrous shine to the dal. Through a meticulous rubbing action, powder particles are effectively removed, contributing to the overall cleanliness and aesthetic appeal of the final product.

The level of polishing is customizable, with options ranging from 2 to 5 screw conveyors depending on the desired finish. Water or oil is strategically applied at the entrance of the unit, where the worm inside the mixing unit acts as a polisher. In certain instances, dal may undergo a drying process before reaching its final packaging stage.

At Shri Viratra Engineering Pvt. Ltd. the Polishing phase is not just about appearance; it’s a commitment to delivering dal that not only meets but exceeds expectations, embodying excellence in every grain.

Post-polishing, the dal undergoes a meticulous examination at Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant Quality Inspection Station. This critical stage is dedicated to assessing the dal against predefined parameters, ensuring it meets the highest standards set by our stringent quality control measures.

The Quality Check process is facilitated by cutting-edge machinery and a team of seasoned experts who effortlessly navigate through the inspection protocols. These experts, armed with their experience and technological prowess, meticulously evaluate the dal’s texture, color, size, and purity.

If the quality standards are met and our experts are satisfied, the dal seamlessly proceeds to the next station in the processing line. This unwavering commitment to quality assurance underscores Shri Viratra Engineering Pvt. Ltd. dedication to delivering dal that not only meets but consistently exceeds expectations.

At Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant, the Packing stage marks the final step in the dal processing journey. Here, we efficiently pack the dal into bags, providing various weight options to cater to diverse customer preferences.

Our packaging process involves precise weighing of the dal, followed by careful placement into bags. The sealing machine then ensures a secure and airtight closure, preserving the freshness and quality of the dal. Additionally, a printer machine imprints crucial information such as batch numbers and dates on each bag.

With this meticulous packing process, we ensure that the dal is ready for shipment, meeting the highest standards of quality and reliability. Shri Viratra Engineering Pvt. Ltd. commitment to excellence is evident in every step of the dal processing, from our mill to your doorstep.