Dal Mill Plant

(Multi Purpose)

200+

Installation

For Inquiry Contact Us

Welcome to Shri Viratra Engineering Pvt. Ltd. : Your Premier Dal Mill Plant Manufacturer in India

With over two decades of expertise, Shri Viratra Engineering Pvt. Ltd. stands as a reputed company with more than 25 years of experience, emerging as the leading Dal Mill Plant Manufacturer in India. Our fully automatic Dal Mill Plant stands out as the best choice for your business in the dynamic food processing industry.

Key Features - Shri Viratra Engineering Pvt. Ltd. dal mill plant

Leading Manufacturer

Shri Viratra Engineering Pvt. Ltd. takes pride in being a leading Dal Mill Plant Manufacturer in India, delivering excellence for over two decades.

Fully Automatic Operation

Our Dal Mill Plant, a fully automatic dal mill plant manufacturer from Jodhpur India, ensures hassle-free processing and optimal efficiency in every cycle.

Capacity & Specifications
  • Dal Mill Plant Capacity: Min 1 Ton/hr , Max 10 Ton/hr
  • Recovery/Efficiency of Head Pulses: 70-80% (Every Dal different %)
  • Motor Type: Three-phase
  • Recovery of Broken Pulses: 1-2%
  • Machine Material: Mild Steel for durability / Customized
  • Electric Power Source: 50-60 Hz Frequency, 360- 440 Voltage
  • PLC / MCC Control System for advanced operation
Innovative Technology for Quality Production:

Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant is designed with innovative technology that ensures high-quality production. Our engineers have developed a plant that utilizes the latest machinery and equipment to produce the finest dal. The Dal Mill Plant is optimized for the process of cleaning, grading, and processing dal.

Customized Solutions

Every business has unique requirements, and Shri Viratra Engineering Pvt. Ltd. understands this. We offer customized solutions to fit the specific needs of each business, ensuring efficiency, high-quality dal production, and a long-life Dal Mill Plant. Our solutions come with low noise, less manpower required, and lower energy consumption.

Promoting Sustainability

Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant is designed to promote sustainability. The plant is energy-efficient and uses minimal water during production, making it environmentally friendly and a pollution-free operation. Our plant’s design reduces wastage, and less maintenance is required, further promoting sustainability.

Low Maintenance, High Efficiency

Our Dal Mill Plant is designed for easy maintenance, reducing downtime, increasing productivity, and long-life service. Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant is energy-efficient, reducing your energy costs and environmental impact. Our mill plant is able to process dal with lower energy consumption.

Excellent After-sales Service

Shri Viratra Engineering Pvt. Ltd. commitment to our customers doesn’t end with the sale of their Dal Mill Plant. We offer excellent after-sales service to ensure your plant always operates efficiently. Our experienced and knowledgeable technicians are available to address any issues that may arise with your plant. We provide regular maintenance services to prevent any breakdowns and ensure that your plant is always in top condition

Technical Data - Dal Mill Plant (Multi Purpose)

Production Capacity

1-10 Ton/Hr

Machines Included Grinding Machines
Recovery of Head Pulses 70-80%
Motor power 1-3 HP
RPM 401-600
Motor type Three phase
Recovery of Broken pulses 1-2%
Machine Material Mild Steel
Power Source Electric
Frequency 50-60 Hz
Voltage 220 V
Installation Type Table Top
Control System PLC Control

Plant Features - Dal Mill Plant (Multi Purpose)

Easy To Operate And Maintain

An easy-to-operate and maintain system prioritizes simplicity, reliability, and accessibility to empower users to effectively utilize and care for their investment with minimal hassle.

Simple In Design With Sturdy Construction

“Simple in design with sturdy construction” embodies a philosophy of simplicity, durability, and functionality, appealing to users who prioritize reliability and practicality in their purchases.

High Efficiency

A high-efficiency product or system optimizes resource usage, minimizes waste, and delivers superior performance, making it an attractive choice for consumers, businesses, and industries looking to maximize productivity while minimizing their environmental footprint and operating costs.

Lower Energy Consumption

lower energy consumption offers significant benefits in terms of cost savings, environmental sustainability, and user convenience, making it an attractive choice for consumers, businesses, and industries looking to reduce their energy footprint.

Low Noise

low-noise system offers the benefits of improved comfort, reduced distractions, and enhanced user satisfaction, making it an attractive choice for consumers seeking quiet and peaceful operation.

Pollution Free Operation

pollution-free operation represents a commitment to environmental responsibility and sustainable development, offering significant benefits for both ecosystems and human health. By prioritizing pollution prevention and adopting clean technologies and practices, products can minimize their environmental footprint and contribute to a healthier and more sustainable future.

Complete Operating Process - Dal Mill Plant (Multi Purpose)

Intake & Cleaning

At Shri Viratra Engineering Pvt. Ltd. the initiation of our Dal Mill Plant’s intricate process begins with the careful intake and cleaning of raw pulses. As the raw pulses are delicately fed into the machine through a precisely engineered hopper, our commitment to quality takes center stage. Employing cutting-edge rotary or reciprocating screen cleaners, we ensure that each pulse undergoes thorough scrutiny. This advanced cleaning system not only separates grains based on size but also employs state-of-the-art graders to meticulously categorize them into different fractions.

The quest for purity doesn’t stop there. With the aid of strategically placed blowers or suction fans, we go beyond conventional methods to remove even the lightest impurities, guaranteeing that only the highest quality pulses proceed in the milling process. Our dedication to excellence is further underscored by the integration of technology-driven solutions that set the stage for a flawless dal production journey.

As pulses move through our plant, the Intake and Cleaning process becomes a testament to our unwavering commitment to delivering dal products that meet the highest standards of purity, consistency, and technological innovation. Stay connected as we guide you through each step, unraveling the intricacies that make Shri Viratra Engineering Pvt. Ltd. a benchmark in the world of dal milling.

Grading

Type of grading : Weight Wise / Size Wise
Within the heart of the Dal Mill Plant at Shri Viratra  Engineering Pvt Ltd lies the pivotal stage of Grading. This integral unit is meticulously designed, featuring a vibratory inclined sieve, a purpose-built hopper, efficient grain and waste collectors, and a seamlessly integrated motor. Our commitment to precision and quality is embodied in the intricacies of this stage.

The vibratory sieves incorporated in our grading unit are equipped with an array of differently sized holes, meticulously tailored to match the unique requirements of the specific dal being processed. This bespoke approach ensures that each pulse undergoes a grading process tailored to its individual characteristics, guaranteeing a final product of unparalleled consistency and quality. 

The orchestration of vibrations within our grading unit is a result of a cam-operated link intricately mounted on a motor-driven shaft. This innovative mechanism induces vibrations that optimize the sieving process, contributing to the uniform separation of dal grains based on size.
At Shri Viratra Engineering Pvt. Ltd. the Grading stage is not just a mechanical process; it’s a harmonious integration of cutting-edge technology and thoughtful design. It lays the foundation for the dal’s journey, ensuring that each pulse is treated with the utmost precision, resulting in a final product that stands as a testament to our unwavering commitment to excellence.

Water Mixing

As we progress through the Dal Mill Plant journey at Shri Viratra Engineering Pvt. Ltd. the spotlight now shifts to the captivating stage of Water Mixing. Imagine a culinary maestro – a humble screw conveyor, orchestrating a seamless blend of scratched or pitted material with a touch of culinary finesse.

This culinary finesse comes in the form of linseed oil, a key player in our quest for dal perfection. The screw conveyor graciously allows the pulses to pass through, ensuring a thorough mixing process where linseed oil is added at a meticulously calculated rate of 1.5 to 2.5 kg per ton of pulses. For those keen on specifics, our guideline for lintel serves as the compass for this delectable journey.

Now, picture these culinary concoctions resting on our floors, patiently allowing the pulses to absorb the aromatic essence of linseed oil. It’s a deliberate process, a moment of infusion that adds an extra layer of flavor and quality to the dal.

At Shri Viratra Engineering Pvt. Ltd. Water Mixing isn’t just a utilitarian task; it’s a culinary dance where every element plays its part, ensuring that the dal emerging from our plant is a symphony of taste and perfection.

Drying

In the rhythmic narrative of our Dal Mill Plant at Shri Viratra Engineering Pvt. Ltd. the spotlight now shifts to the transformative act of Drying. Traditionally, under the open skies or on sun-kissed rooftops, our pulses would bask in the natural warmth, a practice embraced for generations. However, we acknowledge the limitations imposed by unpredictable weather, where rainy or cloudy seasons would temporarily halt the mill’s operation.

To overcome this weather dependency and ensure a year-round operational prowess, we delve into the realm of artificial or mechanical drying. Various visionaries in the industry have unveiled a repertoire of batch or continuous dryers tailored for the specific needs of dal mills. These innovations mark a crucial step towards a seamlessly operational mill, unaffected by the whims of weather.

As pioneers in dal processing, we draw inspiration from the advancements of institutions like CFTRI, Mysore. Their groundbreaking thermal treatment process, employing cutting-edge dryers, serves as a beacon in our journey to avoid dependence on sun drying.

At Shri Viratra Engineering Pvt. Ltd. Drying is not merely a stage; it’s a commitment to year-round consistency, enabling us to craft premium dal regardless of the weather’s disposition. Join us as we unfold the next chapters, exploring how each stage brings us closer to the perfection embedded in every grain of dal.

Husk Removing

In the Husk Removing stage at Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant, conditioned pulses undergo a strategic de-husking process using emery stone-coated rollers. This efficient mechanism achieves a remarkable 50-75% de-husking in a single pass. The husked pulses are then sieved, separating them into de-husked split pulses and husk fragments. Through a precise aspiration process, the husk is removed, allowing only the pure split pulses to proceed. This meticulous de-husking and milling process is repeated two to three times, ensuring every pulse meets our stringent quality standards.

Air & Dust Cleaning

Moving seamlessly through the Dal Mill Plant process at Shri Viratra Engineering Pvt. Ltd. the Air & Dust Cleaning stage takes center stage, ensuring the purity and integrity of our dal. The efficiency of this stage is intricately tied to the machine’s capacity, determined by the size and speed of the disk.

At this juncture, we leverage the effectiveness of Attrition mills, available in both vertical and horizontal configurations, featuring stone or emery disks. Some millers adopt a strategic approach, incorporating elevators and hard surface combinations to minimize breakage during the splitting phase.

A distinctive aspect of our process involves the deliberate dropping of dehusked splits from a height of about 3-5 meters onto a hard surface. This method, combined with an Impact Splitter machine featuring mild steel blades mounted on a shaft within an enclosed casing, achieves the desired splits. It’s a meticulous dance of engineering precision, ensuring the dal processing journey maintains the highest standards of quality.

As we navigate through the intricacies of Air & Dust Cleaning, rest assured that every measure is taken to deliver dal that not only meets but exceeds expectations, embodying the essence of purity and excellence.

Color Sorting

At Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant, the Color Sorting stage is a pivotal step in ensuring the quality and visual appeal of our pulses. This process employs roller mills with an under runner disk made of medium-sized granules (24–30 No.). The Under Disk Runner machine features two horizontal disks, one fixed and the other rotating, both coated with 1.25 cm emery. This configuration facilitates the efficient splitting of dehusked pulses and pulse seeds, commonly referred to as “Gota.” Additionally, this machinery proves versatile, accommodating the splitting needs of urdbean, chickpea, lentil, mungbean, and soybean. The Color Sorting stage is a precise and essential component of our dal processing, emphasizing our commitment to quality at Shri Viratra Engineering Pvt. Ltd.

Polising

In the final stages of Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant operation, the Polishing phase takes center stage to elevate the visual appeal and quality of the dal produced. This crucial step utilizes a cylindrical hard rubber roll, leather belts, or an emery cone polisher to achieve the desired finish.

Rollers, equipped with brushes, can also be employed to impart a lustrous shine to the dal. Through a meticulous rubbing action, powder particles are effectively removed, contributing to the overall cleanliness and aesthetic appeal of the final product.

The level of polishing is customizable, with options ranging from 2 to 5 screw conveyors depending on the desired finish. Water or oil is strategically applied at the entrance of the unit, where the worm inside the mixing unit acts as a polisher. In certain instances, dal may undergo a drying process before reaching its final packaging stage.

At Shri Viratra Engineering Pvt. Ltd. the Polishing phase is not just about appearance; it’s a commitment to delivering dal that not only meets but exceeds expectations, embodying excellence in every grain.

Quality Check

Post-polishing, the dal undergoes a meticulous examination at Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant Quality Inspection Station. This critical stage is dedicated to assessing the dal against predefined parameters, ensuring it meets the highest standards set by our stringent quality control measures.

The Quality Check process is facilitated by cutting-edge machinery and a team of seasoned experts who effortlessly navigate through the inspection protocols. These experts, armed with their experience and technological prowess, meticulously evaluate the dal’s texture, color, size, and purity.

If the quality standards are met and our experts are satisfied, the dal seamlessly proceeds to the next station in the processing line. This unwavering commitment to quality assurance underscores Shri Viratra Engineering Pvt. Ltd. dedication to delivering dal that not only meets but consistently exceeds expectations.

Packaing

At Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant, the Packing stage marks the final step in the dal processing journey. Here, we efficiently pack the dal into bags, providing various weight options to cater to diverse customer preferences.

Our packaging process involves precise weighing of the dal, followed by careful placement into bags. The sealing machine then ensures a secure and airtight closure, preserving the freshness and quality of the dal. Additionally, a printer machine imprints crucial information such as batch numbers and dates on each bag.

With this meticulous packing process, we ensure that the dal is ready for shipment, meeting the highest standards of quality and reliability. Shri Viratra Engineering Pvt. Ltd. commitment to excellence is evident in every step of the dal processing, from our mill to your doorstep.

FAQS Common Questions - Dal Mill Plant (Multi Purpose)

What types of Dal can be processed through Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant?

A: Shri Viratra Engineering Pvt. Ltd. Dal Mill Plant is designed to process a diverse range of pulses, offering a comprehensive solution to meet the market demands. Our state-of-the-art plant is adept at processing various types of Dal available in the market. Whether it’s the popular varieties like pigeon peas (toor dal), green gram beans (moong dal), black gram split (urad dal), chickpea lentils (chana dal), or others like flour mill plant, seed cleaning plant, rice mill plant, multipurpose dal mill plant, chickpea flour (besan) mill plant, guar gum plant, sortex plant, and spices plant – our fully automatic Dal mill plant caters to all, ensuring optimal processing efficiency.

Shri Viratra Engineering Pvt. Ltd. stands out as the best choice for Dal Mill Plant solutions. As the leading manufacturer in Jodhpur, India, our expertise extends to providing profitability for our customers. The fully automatic Dal mill plant manufactured by us is known for its top-notch quality, advanced technology, and efficient performance. Our commitment to excellence has made us a trusted name in the industry, and we take pride in contributing to the success of businesses engaged in dal processing.

Not limited to the domestic market, Shri Viratra Engineering Pvt. Ltd. has garnered acclaim globally, serving clients abroad. The satisfaction of our clients speaks volumes about the reliability and excellence we offer in the field of Dal mill plant manufacturing. Join the ranks of happy clients who have experienced the best-in-class services and products from Shri Viratra Engineering Pvt. Ltd.

What Type of Machinery Are There?

A: At Shri Viratra Engineering Pvt. Ltd. we boast a comprehensive range of cutting-edge machinery designed to streamline the dal mill plant process. Our machinery lineup includes a Pre-Cleaner, Grader, Dryer, Separator, Mixer, Packaging Machine, and much more tailored to meet specific processing requirements. Each machine plays a crucial role in ensuring the efficiency and precision of the dal processing journey. Our introduction of these machines is crafted to provide a seamless and fully automated experience for our valued customers. Shri Viratra Engineering Pvt. Ltd. takes pride in offering the best-in-class machinery for dal mill plants, ensuring optimal performance and high-quality output. The benefits of our machines extend to our clients, encompassing features like reliability, efficiency, and versatility. We understand that every processing need is unique, and, therefore, we offer a diverse range of machines to cater to the varied requirements of our esteemed customers.

Is This Plant Need a Maintenance? How Often?

A: At Shri Viratra Engineering Pvt. Ltd. we take pride in offering dal mill plants that are not only efficient but also require minimal maintenance. The frequency of maintenance is dependent on the extent of usage, ensuring that your plant operates at peak performance. Generally, we recommend a proactive approach to maintenance, suggesting preventive measures on a quarterly basis. This routine maintenance helps identify and address any potential issues before they escalate, ensuring a smooth and uninterrupted dal processing operation. Our aim is to provide our customers with a hassle-free experience, and the design of our plants reflects this commitment to minimal maintenance, allowing you to focus on the core aspects of your business without undue operational interruptions.

How Can I Get After Sales Support?

A: At Shri Viratra Engineering Pvt. Ltd. we prioritize our commitment to customer satisfaction, and our after-sales support is a testament to that dedication. Our support channels are designed to provide you with timely assistance whenever you need it. Whether you have inquiries, require troubleshooting, or need guidance, our team is readily available through email and phone calls. In certain situations, depending on the complexity or urgency, our dedicated executives may even visit your site personally to address any issues or provide on-site assistance. We understand the importance of a seamless post-purchase experience, and our after-sales support is tailored to ensure your dal mill plant continues to operate efficiently. Our satisfied clients, both domestic and abroad, attest to the effectiveness of our support services, contributing to their business profitability and success.

How Can I Increase the Productivity of the Plant?

A: Enhancing the productivity of your dal mill plant involves strategic measures that optimize its internal processes. One effective approach is to focus on internal machinery improvements. Regularly assess and upgrade components that may impact efficiency, such as cleaning equipment, grading systems, and milling machinery. Upgrading to advanced technologies or optimizing existing setups can significantly boost overall plant performance. Additionally, consider utilizing pre-cleaned raw materials, as they can substantially reduce the overall cleaning time required in the initial stages of processing. By incorporating these practices, you not only streamline operations but also contribute to increased productivity, ensuring that your dal mill plant operates at its best capacity.

What Percentage Recovery of Head Pulses I Get?

A: The percentage recovery of head pulses in our dal mill plant typically ranges from 70% to 80%, although this can vary based on factors such as the quality of the raw material and the efficiency of the machinery. Shri Viratra Engineering Pvt. Ltd. takes pride in providing state-of-the-art machinery designed to optimize the recovery process. Our advanced technologies and precision-engineered equipment ensure a consistently high recovery rate, allowing you to obtain maximum yield from your head pulses. The performance of our machinery is a testament to our commitment to delivering quality and efficiency in every aspect of dal processing.

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